2019年9月11日星期三

How to maintain the stability of FAG imported bearing grease



In the process of using FAG bearings, especially when lubricating the bearings, pay attention to the amount of grease. If you use grease precisely, ask everyone to understand the movement of the grease in the bearing 6316-2RS to ensure the stability of the grease. The movement of the grease filled in the rolling bearing, followed by the modification of the FAG bearing, can be roughly divided into two stages.

The divergence of grease in the bearing is a divergence in the contours of the bearing. It must be composed of a relatively straight draft. It should be short-lived. The bearing temperature is low and stable during long-term operation. This is a more imaginative lubrication. Grease, so it is especially important for the grease.

In the popular situation, the amount of grease filled in the FAG bearing always surpasses the practical requirement of direct intervention lubrication, saturating the cavity on the frame and the bearing cover, and forming a contour on the periphery of the rolling element. During this process, the bearing temperature rises rapidly due to the resistance of excess grease. Although most of the excess grease is squeezed out at the beginning of the run, the grease that is squeezed into the raceway attachment may still be transferred to change the rolling element into the raceway.

In the early stages of bearing operation, most of the grease is squeezed out of the raceway very quickly (less than one minute), and accumulated in the grease retaining body after the bearing migration transition body, and is discharged a small amount. At this time, the bearing temperature will continue to rise until the excess grease is completely discharged. It can be called the grease's running phase. According to the grease quality and filling amount in the bearing structure, this time may last for ten minutes. And even hours.

When grease is added to anti-friction bearings, high pressure theory may not be required unless it is used with great care. High pressure can damage bearings and waste grease. Excessive grease can cause high temperatures and create an invisible environment around FAG bearings. In most applications, ball or roller bearings are fully lubricated if the grease level is between one-third and one-half of the bearing capacity. The excess will usually be wasted by the sealed casing.

The anti-friction bearings in all FAG bearings basically contain two hardened steel rings, a plurality of hardened balls or rollers, and a separator or cage that separates the rollers or rollers. These types are divided into many categories in use. Some types, such as needle-like column bearings, may have no inner ring and the rollers move directly on the hardened shaft.
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How to maintain and clean IKO bearings



1. In the process of using IKO bearings, regular cleaning is very important. How to accurately clean IKO bearings? When the bearing is first removed for inspection, first use the method of photography to make a good appearance record. Also, verify the amount of lubricant remaining and sample the lubricant before cleaning the bearings.

2. The cleaning of the bearing is divided into rough washing and fine washing, and the metal mesh frame can be placed on the bottom of the used container.

3. When rough washing, clean the grease or adhesive with a brush on the top of the oil. At this time, if the transfer bearing is moved in the oil, the rolling surface is damaged by foreign matter such as foreign matter.

4. When fine washing, slowly shifting the bearing in the oil, it must be forced to stop.

5. The cleaning agent used on weekdays is neutral non-aqueous diesel or petroleum, and sometimes uses warm alkaline liquid according to demand. Regardless of which cleaning agent is used, it is often necessary to filter and clean the cockroach.

6. Immediately after cleaning, apply anti-rust oil or anti-rust grease to IKO bearings.

If the bearing has the following defects, it can no longer be used and the new bearing should be replaced immediately. details as follows:

(1) Cracks or notches on any of the inner ring, outer ring, rolling element and cage of the bearing;

(2) There is a break in any of the ferrules and rolling elements of the bearing;

(3) There are significant jams on the raceway surface, the ribs and the rolling elements of the bearing;

(4) The bearing cage is worn significantly or the rivet is significantly slack;

(5) There is rust and injury on the raceway surface of the bearing and the rolling element;

(6) There are serious indentations and marks on the raceway surface of the bearing and the rolling elements;

(7) The inner diameter of the inner ring of the bearing or the outer diameter of the outer ring has obvious creep;

(8) The discoloration caused by heat is obvious.
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